PVD Protection: New Surface Protection for PVD Applications

PVD coatings are now an essential component of modern surface technology, particularly in decorative applications. They give metal surfaces such as stainless steel and plastic surfaces a noble, high-quality appearance - whether through translucent colors, glossy finishes, or the so-called “cool-touch” effect, where plastic feels like metal. It's particularly noteworthy that the structure of the substrate, whether brushed or polished, is fully preserved.

However, despite their visual advantages, PVD surfaces have weaknesses: They are susceptible to scratch marks, corrosion, and chemical influences. Fingerprints often adhere stubbornly and affect the appearance. This is where EPG AG's solution comes in.

PVD-coated design faucet with protective sol-gel coating for scratch resistance and easy cleaning

Top-coat Solution for PVD Surfaces with Sol-Gel Technology

EPG AG has developed an innovative protective coating that effectively protects sensitive PVD surfaces or PVD coatings. The core of this solution is the sol-gel layer, which is applied by spray coating. This transparent, nearly invisible layer is created through thermal densification, producing an extremely thin, glass-like inorganic coating with outstanding properties:

PVD-coated faucet fixture with durable sol-gel protective layer for demanding sanitary applications
Scratch resistance: the Sol-Gel layer protects against mechanical stress and extends the surface's lifespan.
Corrosion protection: even under adverse conditions, the surface remains protected from rust.
Chemical resistance: the layer acts as a barrier against aggressive substances such as acids and alkalis.
Anti-fingerprint coating: fingerprints can be easily removed, facilitating cleaning and preserving the appearance
The sse of Sol-Gel technology creates an extremely adhesive coating that maintains its functionality even under high stress. The application of this technology is suitable for both metal coatings and plastic coatings, opening up numerous possibilities in surface finishing. Detailed information about the PVD replacement can be found here in the JOT article (No. 4/2019): View PDF

Color Adjustment Economic Alternative

In addition to protection, EPG AG offers a sustainable alternative to classic PVD coating. By combining the sol-gel layer with precise coloring, larger color deviations, which often occur with conventional PVD processes, can be almost completely eliminated.

Another advantage is the ability to customize the coloring to customer preferences. Color shades are precisely matched before production approval and remain stable throughout the entire production process. This reduces waste and ensures consistent quality - ideal for applications in the design industry, automotive manufacturing, or household appliances.

Application Areas Perspectives

EPG AG's sol-gel technology offers a robust and versatile solution for numerous applications: GenericProductName or GenericProductName (for aluminum or chrome) also scores in the household sector: The coating meets the highest environmental and health standards and ensures sustainable material protection.

Industrial Coating

Protection against wear, corrosion, and chemical stress.

heat resistance

Suitable for surfaces exposed to high temperatures, such as in the aviation or automotive industry.

Anodizing and Ceramic Coating

Complement or alternative to existing processes for maximum durability.

Surface Treatment

For demanding decorative and functional applications that require the highest scratch resistance and temperature resistance.

The combination of nanostructured materials with the sol-gel process sets new standards in modern surface technology. Customers benefit from durable, resistant, and aesthetic solutions perfectly tailored to individual requirements.

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Your Expert for PVD Coatings Surface Protection

Optimize your PVD coatings with our innovative sol-gel technology. Protection, aesthetics and durability - all from a single source.
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